|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
The paper is entitled ‘Measuring shear properties and normal stresses generated within a rotational shear cell for consolidated and non-consolidated powders’ and reports work carried out using the company’s FT4 powder rheometer. This universal powder tester characterizes powders using dynamic methodology complemented by shear testing and the measurement of bulk properties. Of particular interest in the paper is the relatively new area of study investigating very lightly stressed powders using shear cells. The French National Symposium on Powder Science and Technology brings together scientists, process engineers and material scientists working in all the domains involving the industrial use of powders and finely divided solids. These include the chemical, pharmaceutical, and food industries as well as ceramics, powder metallurgy, cement etc. as well as the fundamental physics of granular media.
The FT4 uses a conditioning process and automated test programmes to deliver repeatable, reliable measurement. A typical test cycle takes only 5 minutes to complete, and results interpretation and analysis is rapid thanks to the very latest software. By comparing flow energy measurements made under different conditions with a baseline measure, basic flowability energy (BFE), the FT4 allows quantification of the impact on powder flow behaviour of important factors such as moisture and air content, attrition and segregation. The Freeman team will be available throughout the show to discuss specific powder characterisation issues.
The FT4’s patented dynamic methodology and unique conditioning step, coupled with automated test programmes that eliminate operator-to-operator variability, deliver unsurpassed precision, repeatability and reproducibility. As a result the instrument is highly differentiating. Testing is fast, a test programme is typically complete in around 5 minutes, while the latest software delivers rapid data analysis, remote from the laboratory where necessary.
Dynamic measurements using the FT4 involve a unique conditioning process. This, together with the elimination of operator influence, ensures repeatable, reliable comparison of results between powders, between instruments and between sites. Determination of basic flowability energy (BFE) is followed by a number of standard tests designed to evaluate many different variables, including consolidation and aeration. The Freeman team will be available throughout Powtech to discuss your specific powder characterisation issues.
The new release of Freeman Technology’s Data Analysis software package for the company’s FT4 universal powder tester delivers faster analysis with more flexible reporting options. It incorporates the latest types of test available on this multi-functional powder measurement system, and offers a redesigned and simplified user interface.
Part of the instrument’s system software, FT4-DA enables rapid interpretation and summary of measured data from powder samples. It is a standalone application that can be installed on any computer, allowing analysis away from the laboratory if required. Existing FT4 users can upgrade to the new release free of charge. For more information on the 2006 AAPS Annual Meeting and Exposition click here to go to their website.
The FT4 characterises powders using dynamic methodology, complemented by shear testing and the measurement of bulk properties. A state-of-the-art system, this universal powder tester builds the most complete picture of powder behaviour. Comprehensive testing regimes can be undertaken easily and offer insight into powders and their suitability for specific processes. Pharmaceutical industry applications range from early stage formulation through to optimising tabletting processes and troubleshooting production problems. Automated testing is fast, typically a test program is completed in around 4 minutes.
With plug and play measurements options, full automation and high sensitivity the FT4 is attractive for QC, product formulation, process design and troubleshooting applications across a broad range of industries. Sales into pharmaceuticals, fine chemicals, cosmetics, toners, powder coatings and ceramics sectors are testament to the instrument’s effectiveness and widespread applicability.
PTL is a long-established laboratory highly experienced in the characterization of fine particles. Operating under current Good Manufacturing Practices (cGMP), it offers analytical services to many of the world’s leading pharmaceutical, environmental and food, health and cosmetics companies.
Because the FT4 methodology is based on repeatable conditioning and consolidation processes it can be used to generate highly accurate and reproducible bulk density measurements. Dynamic studies of bulk density, under different test conditions, afford additional insight into powder behaviour and give processors more information about this critical parameter. Changes in bulk density resulting from consolidation, which have been widely linked with powder flowability, and from aeration, are expected to be of particular interest.
In addition to determining the optimum level of additive for each powder in a variety of flow regimes, Freeman’s paper reviews the impact that differing optimum levels may have as a powder transfers from one stage of a process to another, and discusses the compromise between, for example, optimising for storage in a bin and the discharge from it. Information on powder flow properties provides a firm basis for informed decision making at every stage of powder processing – from material formulation, through specifying plant and processing conditions, to storage and transport of the finished product. The FT4 with its wide range of fully automated options allows simulation of complex process conditions and full investigation of the flow characteristics of a powder under a variety of conditions.
Assessment of minimal amounts of sample useful for pharmaceutical actives and early stage formulations Booth Number: 165 2005 AAPS Annual Meeting & Exposition
6th - 10th November 2005
Venue: Gaylord Opryland Resort & Convention Center, Nashville, TN
The FT4 is a universal powder rheometer that is used to conduct an array of powder flowability tests. These provide a means to characterize the flow properties of powder materials and relate them to performance in process. Where shear testing is required to complement flowability data, both the new small volume shear cell and the existing standard shear cell accessory offer significant advantages over conventional methods.
The bulk properties of powders can be greatly affected by even small amounts of entrained air. The aeration control unit allows evaluation at very low air velocities down to 2mm/min. Aeration at higher velocities up to 2000 mm/min can examine the fluidisation behaviour that has important practical processing implications in many industries. These include toner production, powder coatings and pharmaceutical manufacturing. The FT4 with the new aeration control unit can be used to determine the flow properties specification needed to optimise production and achieve the required product quality. In addition, the system can be used on a day-to-day basis to verify that powder flow properties meet the necessary specifications, for predictable and consistent processing performance. Powders always contain air and the amount significantly alters the flowability of the powder bulk. Consolidation removes air and increases the friction between powder particles causing high resistance to flow. Aeration reduces flow resistance and can result in fluid-like behaviour. The rate of release of entrained air from a powder bulk is another important characteristic that can be determined using the FT4 with aeration control unit. Full automation of the AR measurement on the FT4 Powder Rheometer enables its accurate and reproducible determination. The elimination of user variability allows confident discrimination of even small differences between powders, with data reproducibility typically better than 1%. Furthermore, unattended operation frees analyst time for other tasks. In addition to its use in the laboratory, the FT4 Powder Rheometer with Aeration Control Unit can easily be set up close to a production line for routine QC measurements. The Aeration Control Unit is one of a series of automated accessories for the FT4 Powder Rheometer, designed to fully automate powder testing procedures.
Stand Number: 9-403 POWTECH 2005
International Trade Fair for Mechanical Processing Technologies and Instrumentation
11th - 13th October 2005
Venue: NürnbergMesse GmbH, Messezentrum, D-90471 Nürnberg, Germany
The FT4 is a universal powder rheometer that is used to conduct an array of powder flowability tests. These provide a means to characterise the flow properties of powder materials and relate them to performance in process. Where shear testing is required to complement flowability data, both the new small volume shear cell and the existing standard shear cell accessory offer significant advantages over conventional methods. Shear testing using the FT4 is fully automated, minimizing operator involvement for greater repeatability and reproducibility of results. And it is fast, with tests completed in around 40 minutes. Measurements can be made at low levels of material consolidation, thanks to the system's high sensitivity, and over a wide range of stresses up to 100 kPa, allowing simulation of many different packing conditions. Conditioning of material before testing ensures homogeneity and a high degree of repeatability. If you would like to arrange a meeting at POWTECH to discuss your powder processing challenges, simply contact Freeman Technology on tel +44 1684 310860 or email info@freemantech.co.uk.
Particulate Systems Analysis 2005
21st - 23rd September 2005
Venue: Stratford Moat House Hotel, Stratford-upon-Avon, UK
On Wednesday 22nd September, as part of the sessions covering Bulk Powder Characterisation, Reg Freeman will present a paper entitled 'Measuring powder flow properties - a comparison of empirical dynamic measurements with single plane shear data'. This comparative study of powder flowability examines two techniques. One, the most recently introduced, is an empirical method that measures the energy needed to establish three-dimensional flow patterns at closely controlled packing conditions (FT4 Powder Rheometer). The other is the shear cell in which the powder sample is sheared across a single plane in order to determine its shear strength, cohesion and angle of internal friction. A number of different powder types were evaluated. Key flowability parameters as determined by the FT4 Powder Rheometer are compared with shear test data to determine correlation. To read the abstract please click here. For the PSA 2005 homepage: www.psa2005.com
Freeman Technology has made the first sales of its FT4 Powder Rheometer into Japan. In January this year, the company entered into a distribution agreement with the Sysmex Corporation (Kobe, Japan) whereby Sysmex gained exclusive distribution rights in Japan for the FT4 Powder Rheometer. Nine systems have now been shipped, with the first destined for purchasers in the toners and pharmaceuticals industries. Reg Freeman, managing director for Freeman Technology, is extremely pleased with the rapid success in this new area for the company. “We knew from initial trials with Sysmex in Japan that there was considerable interest in the FT4 from a wide range of powder processing companies, and it is very gratifying to see orders coming through so quickly,” he said. “We have established an excellent working relationship with Sysmex and they are both well known and well placed to serve the powder processing industry in Japan. With application laboratories in both Kobe and Tokyo, Sysmex can provide extensive support for customers and potential customers in developing their methodology and applications for the FT4. This enables users to rapidly realise the benefits of this technology in gaining greater understanding and control of their powders and processes.” The FT4 uses patented technology to measure powder flow properties, providing an understanding that allows powder processing to be more consistent and predictable. The system was exhibited at this year’s Interphex Japan in Tokyo and will be on the Sysmex booth at a variety of upcoming trade shows and conferences in Japan, including Digital Printing (Jun 05 Tokyo), JAIMA (Sep 05; Tokyo), Powtex (Oct 05; Osaka), Drug formulation and design (Oct 05 Shizuoka) and Nanotech 2006 (Feb 06; Tokyo).
The FT4 is a universal powder rheometer that is used to conduct an array of powder flowability tests that provide a means to characterise the flow properties of powder materials and relate these to performance in process. Where shear testing is required to complement flowability data, the new automated shear cell accessory offers significant advantages over conventional methods. Shear testing using the FT4 is fully automated, minimizing operator involvement for greater repeatability and reproducibility of results. And it is fast, with tests completed in around 40 minutes. Measurements can be made at low levels of material compaction, thanks to the systems high sensitivity, and over a wide range of stresses up to 23 kPa, allowing simulation of many different packing conditions. Conditioning of material before testing ensures homogeneity and a high degree of repeatability. As little as 35ml of material is needed to perform the measurement. The shear test involves simply selecting a test programme, preparing the sample, then starting the fully automated test sequence. The shear cell utilizes the FT4 powder rheometer’s inherent ability to control force, the rate of application of force and strain rate as part of the automated shear test.
PTL is a long-established laboratory highly experienced in the characterization of fine particles. O perating under current Good Manufacturing Practices (cGMP), it offers analytical services to many of the world's leading pharmaceutical, environmental and food, health and cosmetics companies. Richard Karuhn, founder and CEO of PTL commented: “We are always keen to expand our services especially those that complement our existing portfolio. We see a growing demand from existing and potential clients for information on the flow properties of their powders and blends. It is for that reason we are establishing this new powder characterization service. Currently PTL offers a broad spectrum of particle characterization services which can be used in conjunction with the FT4 Powder Rheometer to provide an insight into powder flowability not previously attainable. The FT4 Powder Rheometer, an established tool for characterizing the flow properties of powders, is being used widely in the pharmaceutical and other industries. Recent developments have enabled full automation of the entire powder testing process, simplifying procedures, minimizing operator involvement and reducing associated errors. Freeman Technology is expanding rapidly and as part of the agreement PTL will become a demonstration site for the FT4 in North America . Reg Freeman , Freeman Technology's CEO, said: “We are very pleased to be working with PTL and look forward to developing our relationship in the coming months. The fact that they are seeing increasing demand for powder flowability testing mirrors our own experience and success with direct activities in North America.”
Information about Pittcon can be obtained from their website www.pittcon.org.
Sysmex is a world leading analytical instrumentation company and a major player in the Japanese market. An established team, experienced in powder and particle characterization, serves the industrial applications markets in Japan. Reg Freeman, managing director of Freeman Technology commented: "We are looking forward to working with Sysmex in Japan. The FT4 powder rheometer delivers for the first time fully automated powder flow testing to manufacturers striving to understand and improve their processes. With Sysmex as our partner in this exciting market we are in a good position to bring these benefits to Japanese customers." Mr. Mitsuru Watanabe, Vice President in New Business Development for the Sysmex Corporation added: "We are convinced that the FT4 powder Rheometer is a promising product that will improve manufacturing processes in all powder industries. The FT4 is well positioned within the existing Sysmex industrial product range. We will be able to raise both product and company awareness through the FT4's product potential and the sales synergy of our products. We look forward to long term co-operation with Freeman Technology." The FT4 utilises novel technology and a patented design to provide sensitive and reproducible powder flowability measurements that offer a real insight into the characteristics and complex behaviour of powders. Dry and wet powders are evaluated in relation to key processing variables such as aeration, consolidation and moisture content. The first in a new range of 'plug and play' accessories to fully automate powder testing was launched in November 2004, bringing closer Freeman's goal of providing a universal powder testing solution. The agreement with Sysmex comes at a time of significant growth and expansion for Freeman Technology, driven by the success of its products in home and international markets. The company has recently moved into new premises and is enlarging its sales, support, applications and R&D teams, to support its activities around the world. Japanese visitors can access the Sysmex website at http://particle.sysmex.co.jp
James Cooke joins Freeman Technology from the Welding Institute Technology Centre, Wales where he worked as a Research Engineer on a range of projects in partnership with companies such as Rolls Royce and Corus. He has a background in Materials Science and Engineering and a proven track record in problem solving through innovative design. Reg Freeman, founder and managing director of Freeman Technology, commented: “The close working relationship that we have with our customers is essential in understanding and helping solve their powder processing issues. James' problem solving experience and his ability to recognise the limitations of established systems and approaches, then come up with practical solutions, make him an ideal candidate for this new role of Applications Scientist.” The Freeman FT4 Powder Rheometer allows customers to characterise and investigate the properties of powders. New accessories have recently been developed to automate these characterisation procedures and the instrument is being widely used, particularly by pharmaceutical manufacturers. The strength of the Freeman approach lies in the practical and relevant data produced, which allows powder handlers to gain real insight into the causes of processing and product problems and the ways in which they can be solved.
This one-day meeting will address issues in characterising and understanding complex systems in the food and pharmaceutical industries. It is hoped that the presentations will promote an exchange of views on the common issues that arise. Reg Freeman will make a presentation entitled 'An Investigation into the Friability of Particles and how this affects the Flow Properties of Bulk Powder'. In this study, two phenomena associated with friable materials are considered. The first is how powder flowability is affected by attrition by examining how the flow energy of a microcrystalline cellulose material varies as a function of the shear stress it is subjected to in a mixing process. Attrition of friable materials results in the presence of fine material in the powder bulk which can also affect its flowability. In the second part of the investigation, samples of aluminium oxide trihydrate powders with varying proportions of fines were studied and variations in flow energies observed. For the RSC Website click here
2004 AAPS Annual Meeting and Exposition
November, 7-11; Baltimore , MD
Freeman Technology Booth No: 495
This important new advance has been made possible by the recent development at Freeman of a highly sophisticated universal control card. This provides a seamless interface between the instrument, the accessory and the user. Existing and new users of the patented FT4 Powder Rheometer will be able to add a range of accessories that streamline powder assessment, bringing ever closer Freeman's goal of providing the pharmaceutical market with a universal powder testing solution. The FT4 is widely used within the pharmaceutical industry, and has applications that range from the quality control of incoming raw materials through formulation, including the determination of granulation end-point and scale-up. Throughout the AAPS conference, the Freeman Technology team will be available on Booth 495 to advise on automating powder testing using the FT4 Powder Rheometer.
Freeman Technology Stand No: 11-315
The FT4 Powder Rheometer has become an indispensable tool across many industries. The system has been adopted by eight of the top ten major pharmaceutical companies, where it is used to aid formulation of new materials, optimize handling and processing and provide quality control standards that can lead to real productivity and quality gains. For more information about the Shear Cell click here.
Freeman Technology Stand No: Hall 5.1, Stand B9
As the only instrument on the market measuring both axial and rotational force (or torque) to determine flow energies, the FT4 generates sensitive and reproducible measurements that offer real insight into the characteristics and behaviour of powders. Dry and wet powders can be evaluated in terms of each of the key variables such as aeration, consolidation and moisture content. Applications include formulation development, manufacturing and quality control.
Freeman Technology exhibits powder rheometer at Pittcon 2003 Freeman Technology Booth No: 2800
Freeman's patented powder rheometer provides comprehensive data on powder flow properties. This is in contrast to traditional methods that give a single number result. It allows databases of information to be constructed, delivering information that offers real benefits to industry in relation to formulation, manufacturing and quality control.
This approach recognises the complex nature of powders and the need to evaluate flow properties in relation to the many key variables such as flow rate, aeration, consolidation and moisture content.
Reg Freeman, founder and CEO of Freeman Technology (Malvern, UK), this month accepted a Smart Achievement Award from the UK Department of Trade and Industry in recognition of the business development progress made by the company since it received its original Smart and SPUR funding in 1996 and 1997. The award ceremony was held at the British Library in London on 5 February 2003 and the awards were presented by historian Adam Hart-Davis and Small Business Minister Nigel Griffiths. Eleven Smart Award Winners were honoured and were those judged to have significantly developed products, processes or business competitiveness using their grants. Freeman Technology provides instruments that measure and classify the flow properties of powders. The company's patented FT Powder Rheometer aids formulation of new materials, helps to optimise handling and processing, and can provide quality control standards that lead to real productivity and quality gains. Reg Freeman said: 'We have worked hard to develop our unique concept for powder testing and, of course, have had ups and downs along the way. Overcoming the natural resistance to a new approach is always challenging but now, with FT Powder Rheometer systems installed at many major pharmaceutical and chemical companies around the world, the market is realising the real benefits that a comprehensive insight into the characteristics and properties of powders brings.'
Patented Powder Flow Rheometer on show at Powtech Freeman Technology Stand No: 11-313
The traditional unreliability of flowability measurements arising from the unknown packing condition of test samples is overcome using the FT4, with its novel pre-conditioning procedure that makes the data exceptionally reproducible. Most of the factors that affect powder flow properties may now The FT4 uses a patented helical blade principle, where the blade displaces powder as it moves along a helical path through the sample. Gentle to aggressive flow patterns and flow rates can be achieved depending on the direction and speed of movement. All forces acting on the blade are measured and used to calculate the work done to make the powder flow. These energy measurements form the basis of all flowability assessments.
Reg Freeman (CEO, Freeman Technology) will speak about powder rheology in relation to air and water content as part of the first day's programme at the Fluid Particle Interactions conference to be held in Barga, Italy from 25 - 30 August 2002 (www.engfnd.org/2ab.html). The conference, which is organised by the United Engineering Foundation and co-sponsored by the American Institute of Chemical Engineers, is the sixth in a series on fluid particle interactions. Conference sessions will focus on state-of-the art methodologies for measuring interactions between fluids and small particles; new or improved theories for better understanding of interactions; modelling or simulation describing local interactions and those manifested in industrial processes; emerging and current industrial applications where interactions between fluids and particles play a critical role; identifying research needs and defining technical problems for further research. To view the abstract from Reg Freeman's presentation 'Powder Rheology in Relation to Air and Water Content - an Empirical Study', please click here.
Following extensive trials over a three month rental period, technologists at the Rohm and Haas plant in Jarrow (UK) have purchased a Freeman Technology FT4 Powder Rheometer. The FT4 provides a novel and straightforward means of determining the flow properties of powders. It is now being used routinely at Rohm and Haas for the characterisation and quality control of raw materials. Ms Philippa Clarke, Area Chemist at Rohm and Haas explained the importance of reliable powder characterisation: "We saw immediately the benefits of using the FT4 as it allows us to confirm that raw materials meet the stringent criteria necessary for efficient operation of our processes." Reg Freeman, CEO Freeman Technology, emphasised the value of understanding powder behaviour, commenting: "Our experience has shown that in QC applications such as this, we can provide an almost immediate payback. In other areas, it is possible to derive substantial productivity benefits by designing in flow performance at the formulation stage, and through optimising the match between processing plant and powder characteristics." Rohm & Haas Website: www.rohmhaas.com
Freeman Technology - www.freemantech.co.uk - was founded in 1988, and has built a strong reputation with its automated testing systems for the characterisation of powders. The unique FT4 Powder Rheometer, based on patent protected technology, has been designed to meet the needs of powder users and processors in a wide variety of industries. Many of the worlds leading pharmaceutical and chemical companies purchased systems in 2001, increasing exports and helping Freeman Technology's rapid business expansion. Representatives from both Harold Hayward Award winners attended an IEE Prestige Lecture and dinner in London on 14th March to receive their awards.
Visit us on Booth# 16034 to discuss your powder flow problems.
The ability to optimise powder handling and processing, and to develop sensitive, reliable QC criteria, opens the way to real productivity and quality gains, whether in pharmaceuticals, polymers, bulk chemicals, coal or a whole range of other powders and granulation processes. The FT4 Powder Rheometer makes possible for the first time the direct comparison of powder flowability data from different samples, and opens the way to create information databases for use by formulators, developers and manufacturers. A novel pre-conditioning procedure ensures that measurements are repeatable and comparable, and most of the multitude of variables that affect powder flowability can be assessed independently. The FT4 uses a patented helical blade principle, where the blade displaces powder as it moves along a helical path through the sample. A wide range of flow patterns and flow rates can be achieved depending on the direction and speed of movement. All forces acting on the blade when causing powder to flow are measured, and these data form the basis of a flowability assessment. Force measurements are converted into energy to determine the total energy or work done during the traverse.
Freeman Technology, manufacturer of the FT4 Powder Rheometer, has concluded discussions with Stable Micro Systems Ltd over patent rights for the technology involved in each company's product. By mutual agreement, Stable Micro Systems has ceased the manufacture and sale of its Manumit Powder Rheometer. Reg Freeman, inventor of the technology, said: "Naturally we are pleased with the outcome. The FT4 offers a means of generating uniquely reproducible data on powder flowability, something that has been a great problem in the past. For the first time, there is the possibility of developing a database of information on powder characteristics, which will allow proper comparison and forecasting of powder behaviour under different conditions."
Reg Freeman of Freeman Technology presented a paper entitled "The Flowability of Wet and Dry Powders" on the 24th-26th April at the 20th Pharmaceutical Technology Conference at the Britannia Adelphi Hotel, Liverpool, UK. This paper is available for download in our Literature section
This 6th Arden House Conference organised by the Royal Pharmaceutical Society "Enhancing the Science of Dosage Form Development", included a workshop by Reg Freeman on "Characterising Wet and Dry Powders in relation to Flowability and Processability".
For further information please click here to contact us
©2007, Freeman Technology. All rights reserved.
Feedback on Website to Webmaster
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||